Manufacturing
& Quality Control
One-stop knife production with rigorous, documented QA—CNC to final inspection.
Our 8-Step Workflow
From design intake to final packaging, every step is optimized for quality and efficiency.
Design Intake
Specs, drawings, or select from our catalog
CAD & Tooling
3D/2D, jigs & fixtures prepared
Cutting & Profiling
Blanking, CNC milling, waterjet/laser as required
Heat Treatment
Hardening + tempering by steel spec
Grinding
Blade geometry, flats, bevels, jimping
Surface Finishing
Stonewash, satin, DLC/PVD, anodizing, etc.
Assembly & Tuning
Bearings/pivots, lock calibration, centering
Final QC & Packing
Full audit, cleaning, VCI protection, labeling
Detailed Manufacturing Flow
13 comprehensive steps ensuring precision and quality at every stage.
Equipment & Capabilities
CNC Machining
Tight tolerances, repeatable jigs/fixtures for consistent quality across production runs.
Heat Treatment
Controlled profile by steel grade with precise temperature and atmosphere control.
Grinding & Finishing
Belt, wheel, tumble, blast, polish capabilities for various surface requirements.
Coatings
DLC/PVD/black oxide/anodizing partners for enhanced durability and aesthetics.
Assembly Cells
Standardized torque & alignment procedures for consistent assembly quality.
Measurement Tools
Calipers/micrometers, hardness tester, force gauges for precise quality control.
IQC → IPQC → FQC → OQC
Four-stage quality control system ensuring excellence at every checkpoint.
IQC
Incoming
Steel certs, handle materials, hardware verification
IPQC
In-Process
Three gates—post-HT, post-grind, post-finish
FQC
Final
Cosmetic + dimensional + functional audit per AQL
OQC
Outgoing
Carton integrity, labeling, random re-check
Typical AQL (Customizable)
Major 2.5 / Minor 4.0
Sampling Standard
ANSI/ASQ Z1.4 (or by client standard)
What We Measure
*Final targets set by your project spec; below are common examples.
Hardness (HRC)
Blade Geometry
Thickness at spine/ricasso ±0.05–0.10 mm; bevel symmetry within visual tolerance
Flatness & Warp
Within agreed spec post-HT and finish
Centering
Blade centered within frame; no rub
Lockup
Typical 20–60% contact; no lock rock
Pivot Torque & Deployment
Smooth open/close; consistent detent feel
Clip Retention
Secure pocket tension; no rattle
Cosmetics
Finish uniformity, scratch/burr free, logo clarity
Functional & Reliability Tests
Comprehensive testing protocols available on request with detailed documentation.
Cycle Test
Repetitive open/close (e.g., 3,000–5,000 cycles)
Lock Strength
Force gauge to target (per design & safety margin)
Corrosion Check
Salt-spray for coated parts (as applicable)
Edge Performance
Controlled media cuts / sharpness check
Sheath Retention
Insertion/removal force window (Fixed Blades)
Drop & Vibration
ISTA-style handling simulation (Packaging)
Deliverables: Test photos/videos and data sheets available for all testing procedures.
Surface Finishes We Offer
Finish choice balances wear resistance, corrosion behavior, and brand aesthetics.
Satin / Brushed / Mirror
Classic finishes for professional appearance
Stonewash / Blackwash
Textured finishes for enhanced grip and wear hiding
Bead-blast / Etch
Uniform matte finishes with excellent corrosion resistance
DLC / PVD
TiN/TiCN coatings for maximum durability
Anodizing
Al/Ti colorways for distinctive branding
Custom Finishes
Specialized treatments per project requirements
Documentation & Traceability
Complete documentation package ensuring full traceability and compliance support.
Prototyping & Lead Times
Rapid Samples
Typically 7–10 days after confirmation
Pilot Run
Verification of yield, cosmetic stability, assembly SOP
Mass Production
Scheduled per MOQ, finish, and packaging plan
Packaging & Logistics
Professional packaging and logistics support for global distribution.
Protection
Edge guards, oiling, VCI/silica gel for corrosion protection
Custom Packaging
Custom boxes, manuals, barcodes, dealer packs
Export Ready
Carton drop-test ready; export marks & HS codes prepared